CNC Machine Shop

Considerations When Choosing A CNC Prototyping Company

When creating a prototype, it is essential to find a company that can offer the services you require. There are some prototype companies that only offer machining, while others will provide a full range of services that include design and development support for your in-house team as well as CNC prototyping and machining through to production. Regardless of the specifics of your idea and concept, there are some basic similarities that will be in place when choosing a company for CNC prototyping. These same factors can also be considered when you have additional services needed; they will just be additional factors to consider in your final selection. Ask About Past Projects A top company with experience and expertise in the area of CNC machining and prototype development will be able to provide information and examples of past projects. While some companies that are new to CNC prototyping are more likely to offer cut rates and low prices to build up a customer base, there is significant risk involved in working with these companies as partners. They lack the real-world experience, they may not have the cutting-edge equipment of an established company, and they lack the actual knowledge of the full process from start to finish. This is not to say that a new company can’t do a good job, it is just more of risk for your business. In specific areas such as medical and dental devices, for orthopedic implants or when precision counts, having experience can make a very big difference. Look at Price and Services Offered When considering a prototyping company, the company offering all services under one roof is always a factor to consider. These companies save on transportation costs, logistical headaches and trying to manage quality control across multiple service providers. With experienced and full-service prototype companies offering CNC machining, turning, milling, brazing, soldering and manufacturing you will find prices are competitive and reasonable, with quick turnaround times and a record of on-time...

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The Basics Of Ultrasonic Cleaning Services

Today, research and technology allows very complicated and precise tasks to be carried out in large volume and in diverse industrial operations. One of the most effective options for cleaning of components and parts is the use of ultrasonic cleaning services. Many machining companies offer different types of cleaning services for metal parts and components. These services are often rather abrasive and potentially damaging to parts with very high tolerances and the need for a completely smooth and unblemished surface. This smoothness is at the microscopic level, but for instruments used in medical implants and devices or in the aerospace or telecommunications industries, even the slightest in surface imperfections can be a very serious quality problem. The Answer To avoid using abrasive or rough types of cleaning operations that can scar or pit the surface or create even the slightest dent or irregularity on an edge, ultrasonic cleaning services provide the perfect option. This type of cleaning uses bubbles of oxygen that are generated in a solution. The parts or components are submerged in the solution and a transducer unit external to the tank is used to create high-frequency sound waves. These waves cause the formation of the bubbles of oxygen and also causes them to increase in size to match the frequency of the transducer. At this point as they contact the surface of the part or complete they explode, releasing a burst of pressure contained in the bubble that is just microns in size. With ultrasonic cleaning services, it is possible to clean even the smallest spaces in a part or component. It also cleans both the interior and exterior surfaces that are submerged in the solution. Different alloys can be cleaned using different solutions, different frequencies and specialized cleaning...

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Services Offered At A Quality Precision Machining Company

When it comes to CNC machining, finding a precision machining company that offers all the services required is essential in ensuring complete quality control. When one company can provide everything from cleaning to machining and assembling of components, there is a superior final product as well as less risk of delays in delivery and typically a lower cost per unit. There are a variety of different services that may be offered by a precision machining company. Understanding the services required for the manufacturing of the parts and components will assist in ensuring the company has the capacity to do the job. Cleaning One of the benefits of using a precision machining company for cleaning of components is the type of cleaning processes used. The best companies offer ultrasonic cleaning, which creates very small bubbles, just microns in size, that burst against the surface of the component, removing even microscopic imperfections. There are various protocols and cleaners that are used in this process based on the type of material cleaned. Choosing the right combination is important for effective cleaning. CNC Swiss Turning and Milling Turning is used for round and tubular types of components and can create a hollow interior in the specified shape or be used to shape the exterior. The use of CNC Swiss machines allows for this process to be used on even the smallest components with absolute precision. CNC milling can use a variety of different spindles and operate at different speeds. This equipment can be designed to be vertical or horizontal, offering fast production based on the specifics of the component. Soldering & Brazing Joining components can be completed through either soldering or brazing. Brazing is typically used for two different metals, and it uses capillary action to draw the braze into the joint, creating a liquid and gas-tight joint. Soldering is used to join metals through heating the soldering metal and allowing it to cool to form the joint. These can also be liquid and gas-tight, and offers a very cost effective option for many different types of applications. As with all types of component development, the quality of the operator, as well as the equipment, always makes a difference. A machining company offering precision services will focus on using the latest in technology and equipment, and also ensure that experienced, trained technicians are operating the equipment and overseeing the quality control throughout the machining...

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