Copper Stamping: Application In The Automotive Industry

Metal Stamping

Copper is a very strong and durable multi-purpose metal. A distinct reddish color, it is ideal for the production of various items. From electrical parts to musical instruments, from bullets to wire forms, copper is perfect for manufacturing certain components. One area in which it is popular is the automotive industry. Whether the shop is in Boston or located elsewhere in the United States, copper stamping produces a variety of significant parts for automotive manufacturers.

Why Choose Copper?

Copper owes its popularity to its properties and characteristics. A non-ferrous metal, it is

  • Malleable
  • Corrosion resistant
  • Very durable or tough
  • A superior conductor of heat
  • A significant conductor of electricity only bettered by one metal – silver
  • Exceptional for both soldering and brazing
  • Offers steep dimensional stability

Overall, copper is an excellent material for metalworking of various types. This does not mean it is suitable for every application. Copper is expensive. If not treated, it will tarnish quickly.

Copper Stamping and the Automotive Industry

Stamping is a metal forming manufacturing process. In producing any product for the automotive industry, it may include the following processes:

  • Punching
  • Blanking
  • Embossing
  • Bending
  • Forming
  • Drawing
  • Flanging
  • Coining

Products for the automotive industry may emerge through a single stage operation. They could also result after a series of stages.

For cars to feature copper parts is not new. This metal has been used in cars since the first Model T Ford rolled off the assembly line in 1916. Today, manufacturers employ the essential properties of copper to ensure efficiency, comfort and functionality.

Among the more common automotive components produced through stamping are:

  • Heat sinks
  • Engine radiators
  • Diverse fuel components

The total weight of copper in a vehicle ranges from 15 kilos for a small car to 28 kilos for a luxury car.

Automotive manufacturers prefer copper because of its durability, corrosion resistance and its status as an excellent thermal and electrical conductor. These are properties in high demand for certain automotive parts. The proof of the demand for copper in this industry is in the car itself. A small car may contain as much as 34 pounds of copper while a luxury vehicle consists of almost twice this amount.

Copper Stamping

Copper is one of the first metals used in stamping. As a coin, as roofing material, plumbing and electrical parts as well as automotive components, it continues to produce attractive but very functional items. Copper stamping is one metalworking process that is successful in translating the metal into an object that allows cars sold in Boston to function as well as automobiles shipped throughout the world.

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