Metal Fabrication

Tips For Choosing The Best Aluminum Fabricators

In many situations, service providers are selected based on a rather limited number of factors. For many companies, they are looking for a fabrication service that is close to their location, helping to limit the logistics issues of the job as well as to lower shipping costs. Other companies may be looking strictly at the price when choosing aluminum fabricators. While price will always be a consideration, it shouldn’t be the first consideration. By looking only at the lowest price, companies may be eliminating some of the top fabricators and settling for services that offer average levels of service, poorer on time delivery and limited additional services and value-added options. Why Fabrication Services Make Sense Any company considering in-house aluminum fabrication for parts, components and devices needs to take a closer look at the initial and ongoing costs. By choosing from qualified, experienced aluminum fabricators the business doesn’t have to buy equipment, hire people and handle maintenance. Additionally, by using fabrication companies that work with aluminum on an ongoing basis, it may be possible to find ways to streamline the fabrication process, reducing the time for orders as well as lowering the cost per unit. Consider Experience When comparing price and services offered, it is also essential to look for aluminum fabricators with extensive experience in your industry as well as across industries. Experience shows the ability to work with various companies to exacting specifications, which will benefit your project and order. Experience also means that the fabrication facility is well-organized, managed and uses an in-house quality control system that ensures that the parts and components that are fabricated are always produced to the customer’s satisfaction. Take the time to compare the services, reputation and the experience of different fabricators. It is important not to limit selection to a narrow geographic area as this can decrease possible services with top reputations and fabrication...

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3 Factors To Consider When Comparing Metal Manufacturing Companies

Comparing different companies, particularly industrial services, can be a complicated process. All companies may not offer the same additional services over and above the basics, which often means variations in bids and estimates that are hard to compare in a line-by-line analysis. While not all metal manufacturing companies may offer the same additional services, they should all be able to provide the basic fabrication processes including cutting, sawing, CNC machining, and welding. The additional services offered by larger shops and facilities tend to include a greater choice in the basics such as choosing between different precision cutting options from lasers to plasma. Other services that may be included in metal manufacturing include punching and forming, prefinishing, finishing, and assembly as well as assistance with design and project development prior to prototyping. Expertise in the Industry In addition to the processes offered with each metal manufacturing company, check into the company’s expertise. This is not just about years in business. It also includes the experience of working within any regulations, specifications or standards required. When manufacturing companies have a solid understanding of these issues, they are able to work with your in-house design team and ensure all prototypes and production runs meet those requirements. Capacity and Capability For new parts and components where the market is yet to be determined precisely, having a manufacturing company that will work on a prototype and then small production runs at the initial launch of the product will be important. Then, as your business gains market share, can the manufacturing company also ramp up production to meet your needs? Ideally, even at the initial stages of the project, look for a manufacturer to partner with that has the full production capacity you see as your final market share rather than your initial production...

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When Hiring an Industrial Contractor is a Good Idea

There are many different tasks that have to be performed in order for an industrial plant to run smoothly. If you own or operate one of these plants, then you will need to learn how to delegate the various responsibilities you have. Hiring an industrial contracting in Cleveland company can be beneficial for a number of reasons. Usually, these types of contractors will be able to handle a wide variety of essential maintenance and repair issues in your plant. Read below to find out when hiring an industrial contractor is a good idea. Getting New Equipment Installed Upgrading the equipment in your plant is important when trying to stay competitive. Using outdated equipment will usually result in you losing your competitive edge. Hiring an industrial contracting in Cleveland company is a great way to get the new equipment installed in a hurry. Instead of having to pull your employees off of their usual jobs to help with this task, you can hire a professional so your productivity levels do not suffer. Before hiring a company for this work, you will need to ask about how long they will take to do the work needed. Usually, an industrial contractor will be able to provide you with a quote on what they will charge for their equipment installation services and when they can have the work completed. Plant Maintenance Services Another reason why hiring an industrial contracting company is important is due to the help they can provide with essential plant maintenance. Over time, the various components that make your plant run will begin to wear. By having routine maintenance performed, you can reduce the amount of downtime you have to face when machines breakdown. An industrial contractor can inspect and fix any issues in your plant without you having to lift a finger in the...

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Welding And Metal Fabrication: Providing Complete Industrial Services

If you run a fabrication shop, more than likely, you have a few welders on the premises. This combination of services increases the fabrication capabilities of a machine shop considerably. While it may not be the preferred method of some metal working companies, others prefer to run a welding and metal fabrication operation. They find it a means of opening up their customer base instead of restricting it. Contract Manufacturers are Comprehensive Fabricators A contract manufacturer (CM) is a company that helps to stream the manufacturing process. Fabricators that operate in this capacity need to fulfill certain obligations and meet certain criteria. In this relationship, a manufacturer contracts the specialized work out to a fabricator. It uses its ability to obtain the desired material more cheaply and easily than could the manufacturer. The CM is able to provide the required services based on its ability to provide: A work force that is highly trained, experienced and specialized Technological expertise and proficiency The required equipment and services including welding and metal fabrication All requirements from the initial design to the prototype to the completed component or product The CM works with the manufacturer to ensure the work performed is done to exact and exacting specifications within the designated timeframe. Welding and Metal Fabrication Modern manufacturing industries are not capable of producing every component of their product. They require the help of specialized services – sometimes from the very conceptualization of the component or other part. When the requirement is to fabricate the item from metal, the most feasible and cost-effective means is to outsource the design and specialized production to a CM. CMs act as jobbers for these larger concerns. If a shop offers both welding and metal fabrication, it increases its capabilities. This can go a long way to improving the CM’s bottom...

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Tips for Better MIG Welding in Cleveland

In order to get the most from your fabrication services, a more efficient and faster process may be needed. If your Cleveland shop has a lot of welding to do, MIG welding makes sense. It is quick and efficient but still requires a reasonable amount of skill. Here are a few helpful tips for getting the most from your MIG operation, so you can offer better service to your customers. Machine Settings It might seem basic, but machine settings are an important part of the process, whether you are fabricating in Cleveland, LA or NY. For example, look to see what size wire you need and then check the chart for the proper settings. If you are MIG welding something relatively small (like .025) you won’t need as much voltage as you will with .045 wire. Settings are usually determined by the thickness of the metal you intend to weld. Remember, setting up your machine is vital to your success. Too much or too little heat can give you disastrous results and you may end up losing materials. For instance, too much voltage can give you an inconsistent weld bead. Too low of voltage can result in a great deal of spatter problems. You need to set the voltage just right but there is another setting to consider. Your wire is very important as it will eventually become part of the weld joint. Wire feed sped is what controls the amps (current) of electricity. If the wire is fed too fast you may burn through your metal. You should have a chart available or write down your wire settings and keep the info. Here is how the numbers are determined (ipa = inches per amp and ipm = inches per minute): 0.25 wire – multiply this by 3.5 ipa – this gives you 125 (amps) X 3.5 = 437.5 ipm. .035 wire – multiply by 2 – this will give you 250 ipm .035 – multiply by 1.6 = 200 ipm .045 -multiply by 1 = 125 ipm Cleanliness is Very Important Even the best welds can fail if the joint has not been properly cleaned. Not only do you need to clean the surface but you must make sure nothing gets into the joint the entire time you are welding. Increase Comfort to Increase Quality Do not get in a hurry when you are MIG welding. Choose a position and technique which affords maximum comfort and you’ll have few problems with fatigue and you may find yourself doing some of the best fabricating in Cleveland before...

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